DXM100: Drill Edge Prep

 
 

Our most capable drill edge prep machine, now in a compact size.

For tools that cut with the point such as drills, gear sticks, reamers, trepans, etc.

  • First part, good part in hole making

  • Ability to run higher feed rate with reduced torque

  • Longer tool life

  • Tighter tolerance hole to hole

  • Eliminate run out


DXM100 Capabilities

  • 20 edge prep sizes

  • Tool diameters up to 1”

  • Left or Right hand cutting

  • From single flute up to 6 flute

  • Ability to prep along ‘S’ Point

  • Drill Points in any manufacturer’s point configuration

  • Reamers in any manufacturer’s configuration

  • Gun Drills (single and two flute) in any length


DXM100 Features

  • Graphical touchscreen

  • Multicolor LED indicates status of machine / process

  • Physical emergency stop button

  • Laser beam drill point detection

  • Clear part door allows operator to watch process

  • Brushing area is enclosed to keep dust contained

  • Automatically indexes flutes, a new feature for 2025

  • Edge counter to track number of preps applied

  • Run in single mode or set to auto mode to restart same program when part door is closed

 

EXM100: End Mill Edge Prep

 
 

Our most capable End mill edge prep machine, now in a compact size.

For round tools that cut along the OD- such as end mills, taps and step drills

  • Ability to run higher feed rate with reduced torque

  • Longer tool life

  • Eliminate chatter

  • Post-coat polishing


EXM100 Capabilities

  • Size selection includes 8 edge prep sizes

  • Programmable by diameter and length of cut

  • Right or left hand cutting

  • Up to 1” Diameter

  • End Mills

    • Any manufacturer’s helix/external form including variable pitch/variable spaced end mills.

  • Steps on Step Drills/Step Reamers

    • Up to 3 steps with varying diameters

  • Thread Mills, Taps


EXM100 Features

  • Graphical touchscreen

  • Multicolor LED indicates status of machine / process

  • Physical emergency stop button

  • Laser beam tool detection

  • Clear part door allows operator to watch process

  • Brushing area is enclosed to keep dust contained

  • Adjusts position based on tool diameter, a new feature for 2025

  • Counters to track number of preps applied

  • Run in single mode or set to auto mode to restart same program when part door is closed

Cutting Tool Insert Edge Preparation Machine

Edge Prep Benefits:

  • Longer tool life, better finish

  • Higher Cutting Tool Productivity

  • Addresses common cutting tool failure issues

  • Processes Carbide, HSS, Cermet, PCD Tools.

Machine Specifications:

Left: Before, Right: After Edge Preparation

  • Productivity: 240 to 450 inserts per hour

  • Individual Edge prep sizes based on work piece material

  • Extremely flexible, touch screen programming.

  • Can apply Variable Edge Prep

  • Automated Loading/Unloading Optional

Utilities:

  • Voltage, US, European Standard 3 Phase Power
    900 SCFM Dust Collection or Equivalent Required


Automated Circular Saw Blade Edge Preparation Machine

Edge Prep Benefits:

  • Longer blade life

  • Higher Cutting Productivity

  • Addresses common blade failure issues

  • Processes Carbide, HSS, Cermet, PCD Blades.

Saw blades loaded via grinding cart

Specifications:

  • Automated, utilizes common grinding machine automation carts.

  • Productivity: 30 to 50 Blades per hour

  • Individual Edge prep sizes based on work piece material, for example we recommend a 20x10 micron waterfall edge prep for metal and wood cutting carbide tipped saw blades

  • Extremely flexible, touch screen programming.

Utilities:

  • Voltage, US, European Standard

  • Requires compressed air

  • CE Certified

Edge Prepped Carbide Saw Blade Tip

Edge Prepped Carbide Saw Blade Tip