Cutting Tool Insert Edge Preparation Machine

Edge Prep Benefits:

  • Longer tool life, better finish
  • Higher Cutting Tool Productivity
  • Addresses common cutting tool failure issues
  • Processes Carbide, HSS, Cermet, PCD Tools.

Machine Specifications:

Left: Before, Right: After Edge Preparation

  • Productivity: 240 to 450 inserts per hour
  • Individual Edge prep sizes based on work piece material
  • Extremely flexible, touch screen programming.
  • Can apply Variable Edge Prep
  • Automated Loading/Unloading Optional

Utilities:

  • Voltage, US, European Standard 3 Phase Power
    900 SCFM Dust Collection or Equivalent Required


Automated Circular Saw Blade Edge Preparation Machine

Edge Prep Benefits:

  • Longer blade life
  • Higher Cutting Productivity
  • Addresses common blade failure issues
  • Processes Carbide, HSS, Cermet, PCD Blades.

Saw blades loaded via grinding cart

Specifications:

  • Automated, utilizes common grinding machine automation carts.
  • Productivity: 30 to 50 Blades per hour
  • Individual Edge prep sizes based on work piece material
  • Extremely flexible, touch screen programming.

Utilities:

  • Voltage, US, European Standard
  • Requires compressed air
  • CE Certified
Edge Prepped Carbide Saw Blade Tip

Edge Prepped Carbide Saw Blade Tip

Gear Stick Edge Preparation Machine

Edge Prep Benefits:

  • Longer tool life, better finish
  • Higher Cutting Tool Productivity
  • Addresses common cutting tool failure issues
  • Processes both truck and car gear cutting tools

Specifications:

  • Productivity: 140 gear stick tools per hour
  • Uses Variable Edge Prep Technology for dry cutting
  • Automated Loading/Unloading to standard tray
  • On board measuring device with digital readout for part checking and machine set up

Gear Sticks installed in cutting head

Utilities:

  • Voltage, 220/480 VAC Standard 3 Phase Power

Edge prep benefits:

  • First part, good part in holemaking
  • Ability to run higher feed rate with reduced torque
  • Longer tool life
  • Tighter tolerance hole to hole
  • Eliminate run out

machine capabilities:

  • 20 edge prep size selections for the DXM50-EZ
  • The micro-geometry technology of 3 distinct edge prep shapes (radius, waterfall, oval) available for each of the 20 edge prep sizes.
  • 4th Axis capability for “Curvilinear Drill Points” available to customers licensed to provide the Kennametal style “S” point geometry. Addition of the 4th axis requires a mechanical upgrade to the machine. Price of upgrade is available upon request.
  • Drill Points in any manufacturer’s point configuration
  • Reamers in any manufacturer’s configuration
  • Gun Drills (single and two flute) in any length
  • Tool Diameters from .020” up to 1.00”
  • Will edge prep multiple cutting edge geometries

Utility requirements:

  • Standard 110VAC Single Phase Current
  • 15 AMP service line
  • Normal Wall Outlet (Non-GFI)
  • Work Light 110 VAC 35 Watt
  • European current (50hz acceptable)
  • Machine requires only the electrical plug end changed to adapt to the local electrical supply standard.
  • Unit is sealed, no dust collection required.
  • CE Certified

DXM-50EZ Drill Edge Preparation Machine

End Mill Edge Preparation Machine

Edge prep benefits:

  • Ability to run higher feed rate with reduced torque
  • Longer tool life
  • Eliminate chatter

machine capabilities:

  • Size selection includes 4 edge prep sizes.
  • The current waterfall edge prep technology for end mills covers 4 distinct edge prep sizes for both Right and Left Hand cutting tools.
  • End Mills
    • Any manufacturer’s helix/external form including variable pitch/variable spaced end mills.
    • Right hand/Left Hand Rotation
    • Size range from 1 MM to 30 MM Diameter, ½” to 10-1/2” flute length.
  • Ball Nose End Mills
    • Left and Right Hand
  • Steps on Step Drills/Step Reamers
    • Up to 5 steps
  • Thread Mills
    • Any manufacturer’s configuration
    • Up to 25 MM Diameter, multiple flutes
  • Taps
    • Up to 25 MM Diameter

Utility requirements:

  • Standard 110VAC Single Phase Current
  • 15 AMP service line
  • Normal Wall Outlet (Non-GFI)
  • Work Light 110 VAC 35 Watt
  • European current (50hz acceptable)
  • Machine requires only the electrical plug end changed to adapt to the local electrical supply standard.
  • Unit is sealed, no dust collection required.
  • CE Certified